Cov khoom
Robot Joint Module
Kev cob qhia neeg hlau sib koom ua ke module lub cev ua cov kev pabcuam|High-precision integrated lub cev tag nrho- txheej txheem tsim kev daws teeb meem
Raws li cov chaw tsim khoom nrog lub peev xwm tseem ceeb hauv kev ua haujlwm siab -kev ua haujlwm sib xyaw ua ke, peb tsom mus rau kev tsim khoom ntawm tag nrho.lub cev sib koom-cov tub ntxhais thauj khoom-cov qauv ntawm ntau yam neeg hlau sib koom ua ke. Peb muab tag nrho cov kev daws teeb meem los ntawm kev tsim kho kom zoo rau cov khoom tiav tiav, suav nrog kev sib xyaw ua ke thiab cov khoom siv hauv lub cev rau kev sib koom tes robots, muaj neeg hlau, thiab tshwj xeeb - lub hom phiaj neeg hlau pob qij txha. Peb nkag siab tob txog qhov xav tau ntawm cov qauv nruj, kev teeb tsa raug, kev tswj xyuas thermal, dynamic stability, thiab lub teeb yuag tsim nyob rau hauv siab dynamic loads, ntev - lub sij hawm ua hauj lwm tas mus li, thiab compact qhov chaw txwv, raws li ib tug kev platform rau core Cheebtsam xws li reducers, motors, encoders, thiab brakes. Peb tau cog lus kom ua tiav cov qauv kev ua haujlwm zoo tshaj plaws, tshwj xeeb kev sib koom ua ke kev ua tiav, thiab ultra- lub neej ua haujlwm ntev los ntawm kev siv cov khoom siv siab heev, topology-kev tsim kho kom zoo, thiab cov txheej txheem machining precision.
Core Processing Advantages
(1) Precision manufacturing ntawm integrated lub cev multi-reference system
① Kev siv ntau-system installation yog tsim los ntawm clamping
thiab tsim nyob rau hauv ib mus siv ib tug tsib -axis tig thiab milling composite center los yog ib tug ultra-precision kab rov tav machining center. Lub cev muaj zog mounting flange, reducer interface, tso zis flange thiab sab npog kev twb kev txuas nto yog machined nyob rau hauv ib tug clamping, kom ntseeg tau tias cov coaxiality ntawm txhua qhov kev siv yog tsawg dua los yog sib npaug rau Φ0.008mm (Less dua los yog sib npaug rau Φ0.015mm) thiab qhov perpendicularity yog tsawg dua los yog sib npaug rau 0.000mm integrating tshuab. "zero cumulative yuam kev".
② Internal functional kab noj hniav thiab ntws raws yog machined nyob rau hauv peb qhov ntev
los ntawm kev sib txuas ruaj -axis machining nrog tsib-axis txuas. Cov kab noj hniav sab hauv siv rau cov xov hluav taws xob thiab cov khoom siv hluav taws xob, cov kav dej tso cua txias thiab cov cua ntsawj ntshab labyrinth tau ua tiav los xyuas kom meej qhov kev sib txuas thiab qhov tseeb ntawm qhov chaw ua haujlwm sab hauv, nrog qhov tseeb ntawm qhov tsawg dua lossis sib npaug ntawm Φ0.05mm.
③ Precision forming ntawm irregular nyias-walled reinforced lug:
Rau asymmetric contoured tav thiab mesh reinforcement qauv tsim los ntawm topology optimization, siab -ceev nyuaj milling thiab micro- cov cuab yeej txoj kab uas hla yog siv los ua kom tiav siab- precision machining ntawm complex reinforcement nta nrog ib tug yam tsawg kawg rib dav ntawm 3 hli thiab ib tug tob - mus rau - qhov dav ntawm qhov sib piv ntawm qhov hnyav 8. tej yam kev mob.
(2) Kev tsim qauv thiab kev tsim khoom ntawm cov khoom siv, qauv thiab kev ua haujlwm
① Qhov ze -net-puab tsim ntawm ntau-kev ua haujlwm sib xyaw vaj tsev
tso cai rau tus tsim ncaj qha thiab machining ntawm kev ua hauj lwm nta xws li sensor mounting bases, davhlau ya nyob twg kab noj hniav, vent valve interfaces, thiab hoisting threaded qhov mus rau lub ntsiab lub cev, txo cov khoom ntxiv thiab cov kauj ruam los ua ke thiab txhim kho kev ntseeg siab thiab compactness.
② Rau cov cheeb tsam uas yuav tsum tau tshwj xeeb rau kev hnav tsis kam, conductivity lossis rwb thaiv tsev kub, ua ntej -reserved slots yuav ua tautshuab
thiab cov hlau ntxig tom qab (xws li lub tes tsho steel, tooj liab liner) lossis cov ntaub ntawv tshwj xeeb (xws li cov nplooj ntawv ceramic) tuaj yeem yog cov xovxwm precision - haum thiab ua haujlwm thib ob kom ua tiav cov khoom siv thiab kev ua haujlwm zoo hauv zos.
③ Active tshav kub dissipation qauv thiab thermal deformation tswj:
Precision machining ntawm sab hauv cov cua kub dissipation fins, cua sov dab dej kab noj hniav, thiab sealing nto uas mates nrog lub txias phaj. Los ntawm cov txheej txheem tswj thiab kev kho cua sov, kev ua haujlwm kub ntawm lub tshuab lub cev nyob rau hauv txhua qhov kev qhia yog optimized, thiab symmetrical machining tswv yim yog siv los txo thermal deformation los ntawm kev khiav hauj lwm kub nce.
(3) Dynamic Performance optimization thiab qaug zog-resistant manufacturing
① Local zog raws li dynamic load:
Raws li cov neeg siv khoom thauj khoom, cov txheej txheem ua kom muaj zog xws li contour dov thiab laser shock yog siv nyob rau hauv qhov chaw muaj kev ntxhov siab (xws li cov kabmob vaj tse hauv lub xub pwg nyom thiab cov ntsia liaj qhov rooj) txhawm rau txhim kho lub zog qaug zog hauv zos los ntawm ntau dua 50% thiab ua tau raws li qhov xav tau ntawm lub neej voj voog siab.
② Dynamic ntsuas tus qauv thiab qhov hnyav- tshem tawm tsim thiab machining:
Rau siab -ceev rotating Cheebtsam, dynamic ntsuas qhov hnyav- tshem tawm grooves los yog counterweight installation cov qauv yog kev koom ua ke thaum lub sij hawm lub tshuab lub cev tsim theem, thiab cov huab hwm coj faib yog precisely tswj los ntawm precision machining, thiaj li hais tias cov seem tsis txaus ntawm lub tshuab lub cev ntawm lub rated ceev mus txog G2.5 los yog siab dua theem.
③ Damping thiab vibration txo cov qauv ua:
Ua cov ntaub ntawv tshwj xeeb ntawm kev co txo cov kab noj hniav los yog grooves rau pasting damping cov ntaub ntawv nyob rau hauv lub tshuab lub cev los yog nyob rau hauv tsis muaj - qhov chaw tseem ceeb, yog li txo tag nrho kev co thiab suab nrov los ntawm cov qauv lub zog dissipation.
(4) Cov ntaub ntawv-tsav thiab pov thawj thoob plaws hauv tag nrho cov txheej txheem
① Digital Twin thiab Manufacturing Simulation:
Tom qab tau txais tus neeg siv khoom tus qauv 3D, peb ua qhov kev tshuaj ntsuam xyuas kev tsim khoom (DFM) thiab kev tsim khoom simulation los ua kom zoo dua cov txheej txheem kev npaj, kwv yees thiab zam kev pheej hmoo deformation ua ntej, thiab xyuas kom meej tias thawj - lub sijhawm ua haujlwm tsim nyog.
② Ntawm -Kev ntsuas tshuab thiab kaw- nyiaj them nyiaj
configuration ntawm siab-kawg machining center ntawm- tshuab sojntsuam system, ua tiag-lub sij hawm inter- txheej txheem ntsuas ntawm cov ntaub ntawv tseem ceeb ntawm qhov chaw thiab lub qhov diameters, thiab cia li them rov qab rau cov cuab yeej hnav thiab thermal drift, kom ntseeg tau tias sib xws ntawm pawg ntau lawm.
③ System- qib kev pab kuaj kev ua haujlwm:
Peb tuaj yeem pab cov neeg siv khoom hauv kev sim sib dhos ntawm lub tshuab lub cev thiab cov khoom tseem ceeb, thiab muab cov ntaub ntawv xeem cov pob ntawm qhov tseem ceeb mating qhov ntev los pab cov neeg siv khoom ua tiav tag nrho cov kev ua tau zoo debugging thiab pov thawj.
Kev Ua Haujlwm Muaj Peev Xwm thiab Cov Lus Qhia Tshwj Xeeb
Hom neeg hlau sib koom ua ke module lub cev machining ntau
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Hom lub cev |
Integrated Functions thiab Structural Features |
Yam khoom siv |
Core Manufacturing Challenges |
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Integrated sib koom lub cev ntawm kev sib koom tes neeg hlau |
Kev sib xyaw ua ke ntawm lub cev muaj zog, kev sib haum xeeb reducers, encoders, brakes, thiab cov tsav tsheb yog nyob rau hauv ib qho chaw compact cylindrical los yog cubic qhov chaw, yuav tsum muaj kev zoo nkauj theem siab. |
Siab - zog aluminium alloy (7075-T6 forged), magnesium alloy (AZ91D) |
Ntau -reference precision nyob rau hauv ib tug heev compact qhov chaw, npaum tshav kub dissipation tsim, thiab qhov kawg sib npaug ntawm lub teeb yuag thiab rigidity. |
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Muaj neeg hlau RV sib koom ua ke lub cev |
Nws txhawb RV reducers thiab siab - lub cev muaj zog, muaj cov qauv zoo, thiab tuaj yeem tiv taus siab torque thiab cuam tshuam cov loads, nrog rigidity yog thawj qhov taw qhia. |
Hlau hlau (QT600-3), cam khwb cia hlau (ZG270-500), siab zog aluminium alloy (A356-T6 casting) |
Kev ntxhov siab thiab deformation tswj ntawm loj - qhov loj ntawm cov khoom siv, thiab siab - precision machining ntawm loj - txoj kab uas hla bearing qhov. |
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Modular split lub cev |
Nws txais kev sib cais tsim (xws li pem hauv ntej cover, lub ntsiab lub cev, thiab lub nraub qaum cover) kom yooj yim los ua ke thiab txij nkawm, thiab kev sib txuas ntawm txhua yam yuav tsum tau ultra{0}}siab precision. |
Aluminium alloy (6061-T6), stainless hlau (304), ua ke siv |
Qhov haum thiab sealing ntawm qhov chaw qhov chaw, kev sib koom ua haujlwm raug ntawm qhov sib txuas ntawm lub qhov ntsia hlau, thiab kev lees paub ntawm qhov seem thiab qhov chaw raug tom qab tag nrho kev sib dhos. |
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Waterproof/explosion-cov pov thawj sib koom ua ke ntawm cov neeg hlau tshwj xeeb |
Siv nyob rau hauv ib puag ncig huab cua xws li hauv qab dej thiab tawg -cov pov thawj ib puag ncig, yuav tsum muaj kev sib khi zoo heev, tiv thaiv corrosion, thiab cov ntawv pov thawj tshwj xeeb. |
Stainless hlau (316L), titanium alloy (TC4), npib tsib xee -raws li alloy (Inconel 718) |
Qhov nyuaj hauv kev ua cov ntaub ntawv tshwj xeeb, qhov tseeb machining ntawm ntau cov qauv sealing, thiab cov txheej txheem thiab kev sim uas ua tau raws li qhov yuav tsum tau muaj ntawv pov thawj. |
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Direct-tsav lub cev sib koom ua ke |
Rau kev siv nyob rau hauv siab dynamic teb ncaj qha tsav motors, tsis tshua muaj siab axial thiab radial rigidity, raws li zoo raws li ib tug meej sib nqus Circuit Court haum qauv yuav tsum tau. |
Kev sib xyaw ntawm cov pa roj carbon tsawg (post-welded annealed), silicon steel ntawv laminated Cheebtsam thiab aluminium alloy |
Kev sib xyaw ua ke thiab kev ua tiav ntawm cov khoom sib txawv ntawm cov khoom sib txawv, nrog rau kev ruaj ntseg precision, ua rau kev ua tiav ntawm cov qauv siab heev -rigidity. |
Cov Txheej Txheem Ua Haujlwm Tseem Ceeb
(1) Dimensions, geometry thiab system raug
① Hom machining loj ntau yam:
Qhov siab tshaj plaws sab nrauv ntawm lub fuselage: mus txog 800mm × 600mm × 500mm (txawm tias loj dua rau qhov sib cais- hom version)
Main bearing bore txoj kab uas hla: Φ40mm - Φ400mm
Output flange interface: Precision machined raws li tus neeg siv khoom tus qauv (xws li ISO9409-1)
Lub cev muaj zog mounting kam rau ua: feem ntau h6 lossis siab dua
② Geometric qhov tseeb ntawm cov tshuab tseem ceeb:
Coaxiality ntawm lub cev muaj zog mounting nto thiab tso zis flange axis: Tsawg dua los yog sib npaug rau Φ0.010 hli
Coaxiality ntawm bearing bores ntawm txhua theem: Tsawg dua los yog sib npaug rau Φ0.015 hli
Flatness ntawm qhov kawg cap sealing nto: Tsawg dua lossis sib npaug li 0.005 hli
Perpendicularity ntawm lub reducer mounting nto rau lub axis: Tsawg dua los yog sib npaug rau 0.008 mm / 100mm
Qhov tseem ceeb mounting ntsia hlau qhov chaw kam rau ua: Tsawg dua los yog sib npaug rau Φ0.025 hli
Kev ua siab ntev ntawm tag nrho cov fuselage qhov siab: controllable nyob rau hauv ± 0.02mm
(2) Cov qauv kev ua tau zoo thiab qhov chaw zoo
① Mechanical Performance Indicators (nyob ntawm cov khoom siv):
Static rigidity: Nyob rau hauv siab tshaj plaws load torque, lub torsional deformation ntawm cov zis flange txheeb ze rau lub cev muaj zog mounting nto yog<0.001°.
First-order natural frequency: Through structural optimization and manufacturing, it can typically be >1500Hz kom ua tau raws li qhov yuav tsum tau muaj ntawm cov lus teb siab dynamic.
Kev tswj qhov hnyav: ± 0.5% (rau qhov tsim nyog tsim qauv).
② Nto zoo thiab kev kho mob:
Roughness Ra ntawm precision mating nto: Tsawg dua los yog sib npaug rau 0.4 μm
Sealing nto roughness Ra: Tsawg dua los yog sib npaug rau 0.8 μm
Kev kho deg: Precision sandblasting, anodizing, txau, thiab lwm yam.
Sab hauv uas tsis yog - qhov chaw ua haujlwm: feem ntau Ra Tsawg dua lossis sib npaug li 3.2μm, thiab kev kho mob deburring tau ua.
(3) Kev ntseeg siab thiab kev hloov pauv ib puag ncig
① Sealing kev ua tau zoo (yog tias muaj):
Kev sib khi zoo li qub: Txhawb kev ua tiav ntawm ntau yam kev sib khi xws li O-rings thiab Glyd rings, thiab tuaj yeem siv rau kev ntsuas huab cua (xws li tuav lub siab ntawm 0.4MPa yam tsis muaj qhov to).
Kev tiv thaiv kev ntsuas: Qhov tseeb machining tuaj yeem txhawb IP65, IP67, thiab IP69K.
② Environmental kam rau ua:
Kev khiav hauj lwm qhov kub thiab txias: Cov ntaub ntawv txheem thiab cov txheej txheem ua tau raws li -30℃rau +100℃; cov ntaub ntawv tshwj xeeb tuaj yeem txuas ntxiv.
Corrosion resistance: Peb muab cov kev daws teeb meem xws li anodizing, electroless nickel plating, thiab Teflon txheej thaum thov.
(4) Cov ntaub ntawv thiab cov txheej txheem muaj peev xwm
① Muaj peev xwm ua cov khoom siv dav:
Lub teeb yuag thiab siab - lub zog alloys: aluminium alloys (7075, 6061, 2024 series), magnesium alloys, titanium alloys.
High-rigidity cam khwb cia hlau / cam khwb cia hlau: hlau cam khwb cia hlau, grey cam khwb cia hlau, cam khwb cia hlau qhov chaw.
Stainless hlau thiab corrosion{0}}resistant alloys: 304, 316L, 17-4PH, duplex steel, npib tsib xee alloys.
Cov ntaub ntawv sib xyaw thiab cov qauv sib xyaw: ib nrab inlay ntawm cov hlau matrix composites, thiab ua cov khoom sib txawv ntawm cov khoom siv welded.
② Cov txheej txheem tshwj xeeb thiab kev koom ua ke:
Tsib -axis linkage milling/tig-milling composite machining: core technology ntawm complex integrated tshuab lub cev.
Machining ntawm loj precision Cheebtsam: Nruab nrog ib tug loj gantry machining chaw los xyuas kom meej qhov precision ntawm loj - loj lub cev lub cev.
Qhov sib sib zog nqus qhov / qhov tsis sib xws machining: siv rau qhov sensor qhov, cov roj sib sib zog nqus, thiab lwm yam.
Kev ntxhov siab thiab kev kho kom ruaj khov: kev co aging, thermal aging, thiab lwm yam.
Tsis yog -hu rau 3D scanning tshuaj ntsuam: siv rau kev ntsuam xyuas ntawm complex deg contours.
Automated deburring thiab polishing: xyuas kom cov kab noj hniav du thiab hla- qhov.
Cim npe nrov: Tuam Tshoj Robot Joint Module Manufacturers thiab lwm tus neeg - Factory Price
