Kev cob qha EDM Hlau Txiav Kev Pabcuam|Muab siab -precision, siab-efficiency, thiab kev ntxhov siab-dawb txiav thiab shaping rau precision pwm, tshwj xeeb qhov chaw, microstructures, thiab cov cuab yeej tshawb fawb

Cov khoom luv luv

Raws li cov chaw tsim khoom nrog cov kws tshaj lij hauv kev siab -precision EDM hlau txiav thiab txoj haujlwm contour, peb muaj cov kev pabcuam EDM hlau txiav, tshwj xeeb hauv 2D / 3D contour txiav, precision internal bore forming, nqaim slot machining, thiab microstructure manufacturing rau ntau yam ntaub ntawv conductive. Peb muaj cov txheej txheem ua tiav los ntawm precision qeeb- xaim thiab siab -ceev xaim EDM tshuab rau cov kev ua haujlwm ntse, ua haujlwm siab -kawg kev tsim khoom xws li precision stamping dies, extrusion dies, hmoov metallurgy tuag, cov cuab yeej kho mob phais, aerospace structural Cheebtsam, cov khoom siv hluav taws xob scientific. Peb nkag siab tob txog qhov xav tau ntawm qhov raug qhov tseeb, qhov roughness ntawm lub kaum sab xis, thiab kev ua haujlwm ntawm machining ntawm lub ntsej muag ntawm cov kev sib tw xws li cov contour raug, siab - zoo kerfs, tsis muaj kev ntxhov siab, cov khoom siv tau zoo, thiab cov khoom sib xws. Peb tau cog lus kom ua tiav qhov tshwj xeeb contour taug qab qhov tseeb, zoo dua kerf zoo, thiab muaj peev xwm tsim cov khoom tsim tau zoo los ntawm kev sib koom ua ke ntawm cov tswv yim zoo machining, ntau- hla kev txiav, thiab kev ntsuas nyiaj hauv online.

Core Manufacturing Advantages

(1) High -precision contour txiav thiab complex sab hauv kab noj hniav

① Nanometer- theem contour taug qab thiab kaum tswj
Siv lub siab -precision servo system thiab lub kaum ntse ntse- txiav cov tswv yim, lub tshuab ua tiav qhov tseeb txiav ntawm cov contours nrog contour raug txog li ± 0.002 hli thiab qhov tsawg kawg nkaus kaum lub vojvoog ntawm R Tsawg dua lossis sib npaug li 0.03 hli. Nws zoo tswj overcutting thiab lag ntawm cov ces kaum, ua tau raws li qhov yuav tsum tau nruj ntawm precision pwm inserts thiab microstructured qhov chaw.

② ruaj khov txiav thiab Perpendicularity Control rau Thick Workpieces
Rau ultra- tuab workpieces (xws li pwm loj inserts) nrog thicknesses xws li 100 mus rau 600 mm, lub system siv tshwj xeeb nozzle daim hlau, multi-theem hluav taws xob tsis, thiab taper them nyiaj siv tshuab los xyuas kom meej txiav qhov siab thoob plaws hauv tus txheej txheem, nrog ib tug verticality ntawm tsawg tshaj li los yog sib npaug zos rau 0.01 mm.

③ Precision Machining ntawm Irregular Bores thiab Narrow Slots
Muaj peev xwm ntawm machining irregular internal qhov xws li squares, polygons, thiab kev sib txuas ntawm nkhaus, nrog qhov tsawg kawg nkaus qhov dav ntawm 0.08 hli thiab zoo heev sab hauv kaum clearance. Txhawb ncaj txiav yam tsis muaj perforation (dav hlau drilling), zam kev puas tsuaj rau cov khoom los ntawm cov tsoos drilling.

(2) Kev txawj ntse Machining Strategies thiab Surface Integrity Control

①Multi- dhau txoj kev txiav thiab kev tswj xyuas meej ntawm Nto Roughness
Los ntawm kev ua haujlwm ntau- hla cov txheej txheem uas muaj xws li ntxhib, nruab nrab, thiab tiav dhau, thiab los ntawm kev ua kom zoo ntawm cov hluav taws xob tsis zoo, xaim ceev, thiab dej ntws tawm, peb ua tiav qhov kev tswj hwm ntawm qhov roughness (Ra) hauv thaj tsam ntawm 0.05–1.6 μm. Tom qab ua tiav, qhov roughness ntawm qhov chaw tuaj yeem ncav cuag Ra Tsawg dua lossis sib npaug ntawm 0.4 μm, yog li txo cov nqi tom ntej polishing xav tau.

② Kev Nyuaj Siab-Kev Txiav Txim Dawb thiab Deformation Tswj Technology
Los ntawm kev ua kom zoo rau kev txiav, ua haujlwm kev ntxhov siab- nyem ntu ntu, thiab tswj cov khoom siv ua haujlwm, cov kev ntxhov siab sab hauv hauv cov khoom raug tso tawm kom zoo, tiv thaiv kev deformation hauv nyias- cov phab ntsa thiab cov ntu ntu tom qab txiav thiab txhim kho qhov ruaj khov ntawm ntau dua 50%.

③ Kev Tshawb Nrhiav Cov Xov Tooj Hauv Online thiab Tsis Siv Neeg Threading Rov Qab
Nruab nrog ib tug heev rhiab heev hlau tawg detection system, lub tshuab cia li rov qab mus rau lub break point thiab rethreads cov hlau raws li ib tug hlau tawg, resuming machining. Qhov no txo qis qhov xav tau ntawm phau ntawv kev cuam tshuam thiab txo cov khoom seem, ua rau nws tsim nyog rau lub sijhawm ntev ntawm kev ua haujlwm tsis muaj neeg saib xyuas.

(3) Muaj peev xwm ntawm Cov Khoom Siv Tshwj Xeeb thiab Microstructure Processing

① Precision Txiav nrog Cemented Carbide thiab Hlau Ceramics

Muaj peev xwm txiav cov duab hauv cov cemented carbides thiab hlau ceramics nrog lub hardness ntawm ntau dua los yog sib npaug rau HRA 90, ua kom tsis muaj microcracks thiab chipping, nrog qhov tseeb qhov tseeb ntawm ± 0.005 hli thiab zoo heev saum npoo, ua tau raws li qhov yuav tsum tau ua rau kev tsim cov cuab yeej txiav thiab hnav - cov khoom tiv thaiv.

② Siab-Kev ua tau zoo, qis-Kev puas tsuaj ntawm Superalloys thiab Titanium Alloys
Rau qhov nyuaj -rau- cov khoom siv tshuab xws li Inconel thiab Ti6Al4V, kev siv cov xov hlau tshwj xeeb electrode (galvanized hlau, tooj dag xaim) ua ke nrog siab -frequency power supply technology enables high-efficiency cutting (cutting speed>=60 mm²/min)} ntawm ib cheeb tsam los yog sib npaug ntawm cov cua sov 0.01mm ib.

③ Ultra-precision Txiav ntawm Micro-Electrode Wires
Siv ultra- cov xov hlau zoo electrode nrog txoj kab uas hla ntawm 0.02 mus rau 0.10 mm, nrog rau ultra- siab- cov lus qhia meej, cov txheej txheem no ua rau kev tsim cov microstructures xws li microgears, microchannels, thiab microprobes, nrog rau qhov tsawg kawg nkaus sab hauv vojvoog ntawm Ress than 0.5 contour thiab sib npaug rau 0 mm. ± 0.001 hli

(4) Xaus-rau- xaus digitalization thiab automated ntau lawm

① Intelligent CAD/CAM Programming thiab Simulation Verification
Txhawb nqa ncaj qha ntshuam ntawm hom xws li DXF, DWG, thiab IGES, cia li tsim txoj hauv kev machining, thiab ua kev sib tsoo simulation. Nws ua rau tsis siv neeg zes rau qhov nyuaj, txhim kho kev siv cov khoom siv, thiab txhawb kev ua haujlwm ntawm kev ua haujlwm los ntawm 70%.

② Hauv -Kev Ntsuas Tshuab thiab Kev Kho Kom Zoo Dua Machining Compensation
Nruab nrog lub siab -kev soj ntsuam xyuas qhov tseeb, lub kaw lus cia li hloov kho qhov chaw ua haujlwm ntawm qhov chaw, ua qhov ntsuas hauv online ntawm qhov loj me tom qab txiav, thiab tuaj yeem them rov qab cov kev txiav tom qab raws li qhov ntsuas tau, yog li ua tiav kaw - voj machining tswj.

③ Ntau-Machine Networking thiab Production Management System
Los ntawm DNC network, lub kaw lus tso cai rau kev tswj hwm kev tswj hwm hauv nruab nrab, kev faib ua haujlwm tsis siv neeg, thiab tiag - sijhawm saib xyuas ntawm machining xwm txheej. Ua ke nrog lub tshuab tsis siv neeg thauj khoom thiab tshem tawm (yeem), nws tsim cov khoom siv hluav taws xob tsis siv neeg muaj peev xwm ua haujlwm 24-teev tas li.

Technical ParameteManufacturing Capabilities thiab Technical Specifications

Muaj peev xwm tsim khoom thiab kev qhia tshwj xeeb

Qeb Qeb	Cov yam ntxwv tseem ceeb & Cov ntawv thov ib txwm	Machinable Materials	Core Machining Qhov Zoo
Precision Stamping & Progressive Tuag	Complex punches, tuag, thiab stripper daim hlau; siab -precision clearance (tsawg dua los yog sib npaug rau 0.005mm); yuav tsum tau hnav tsis kam thiab ua haujlwm ntev.	Tuag steels (SKD11, DC53), Cemented Carbide, Siab -Speed Steel (HSS).	High -precision clearance haum; ntse, burr-dawb txiav ntug; kev nyuaj siab- txiav dawb los tiv thaiv deformation.
Extrusion & Hlau Drawing Tuag	Cov qhov zoo li lub qhov (polygonal, tsis xwm yeem); zoo nto zoo; yuav tsum tau hnav thiab corrosion kuj.	Alloy cuab yeej steel, Cemented Carbide, Polycrystalline Pob Zeb Diamond (PCD) tuag cores.	Precise forming ntawm irregular profiles; zoo heev nto roughness tswj; muaj peev xwm ua tau ultra- cov ntaub ntawv nyuaj.
Kev Kho Mob Hniav & Tsob Ntoo	Micro-contours thiab ntse npoo; stainless hlau los yog titanium Cheebtsam; xav tau biocompatibility heev thiab huv.	Stainless hlau (420, 440C), Titanium alloys (CP-Ti, Ti6Al4V).	Micro- qauv machining muaj peev xwm; burr-dawb thiab oxidation-dawb npoo; ua kom lub chaw tsim khoom huv si.
Aerospace Structure Parts & Test Specimens	Nyias-cov qauv phab ntsa superalloy, cov qauv kuaj qaug zog; yuav tsum tsis muaj kev puas tsuaj thiab khaws cov khoom qub.	Superalloys (Inconel/GH4169), Titanium alloys, Aluminium-Lithium alloys.	Zero mechanical txiav kev ntxhov siab; Yam tsawg kawg nkaus Heat Afected Zone (HAZ); complex contours tsim nyob rau hauv ib qho kev teeb tsa.
Electronic Lead Frames & Micro{0}} connectors	Micro-pins thiab siab- ntom ntom arrays; tooj liab lossis Kovar alloy Cheebtsam; yuav tsum muaj qhov sib npaug siab.	Copper alloys (C19400), Hlau -Nickel alloys (Kovar).	Micro-pitch (Ntau dua lossis sib npaug ntawm 0.05mm) machining peev xwm; tsawg seem dispersion nyob rau hauv loj ntau lawm; burr-dawb tiav.

Key Manufacturing Capability Indicators

(1) Machining raug thiab nto zoo

① Dimensional raug:

Contour txiav raug: ± 0.005 hli (tus qauv), ± 0.002 hli (siab precision)

Qhov chaw qhov tseeb: ± 0.003 hli

Repeatability: ± 0.002 hli (ntau ntau lawm)

Kev Ncaj Ncees: Tsawg dua lossis sib npaug ntawm 0.005 mm / 100 mm

Roundness: Tsawg dua los yog sib npaug rau 0.005 mm (rau Φ50 mm voj voog)

② Nto Zoo:

Nto Roughness (Ra):

Siab - ceev hlau txiav: 1.6–3.2 μm

Slow-ceev hlau txiav (ib zaug dhau): 1.0–1.6 μm

Slow-ceev hlau txiav (ib zaug tiav): 0.4–0.8 μm

Slow-wire ntau qhov tiav: 0.1 - 0.4 μm (txog Ra Tsawg dua lossis sib npaug li 0.1 μm)

Txiav zoo: Tsis muaj txheej txheej, microcrack qhov tob Tsawg dua lossis sib npaug li 0.005 hli, tswj tau taper (± 0.005 hli / 20 hli)

③ Feature machining peev xwm:

Qhov siab tshaj plaws txiav thickness: 650 mm (slow-wire), 400 mm (ceev-wire)

Yam tsawg kawg txiav qhov dav: 0.08-0.15 hli (nyob ntawm electrode hlau txoj kab uas hla)

Yam tsawg kawg nkaus hauv vojvoog: R0.03 hli (slow-hlau), R0.1 hli (ceev-hlau)

Qhov siab tshaj plaws txiav taper: ± 30℃(ntawm 100 mm thickness)

(2) Machining Efficiency thiab Material Compatibility

① Txiav ceev:

Siab-ceev ceev: 80–180 mm² / min (txiav cov hlau, 50 mm tuab)

Tsawg-ceev ceev: 150–400 mm² / min (txiav cov hlau, 50 mm tuab)

Txiav ntawm cov khoom ntxiv - tuab workpieces: Ceev txo thaum thickness nce, tab sis tseem nyob ruaj khov los ntawm ntau- theem parameter optimization

② Khoom Compatibility:

Tag nrho cov khoom siv hluav taws xob: suav nrog ntau yam hlau, hlau alloy, stainless hlau, siab - kub alloys, titanium alloys, cemented carbides, tooj liab thiab tooj liab alloys, aluminium thiab aluminium alloys, thiab lwm yam.

Cov ntaub ntawv tshwj xeeb: cov khoom siv semiconductor (silicon, germanium), conductive ceramics, graphite, hlau matrix composites

(3) Cov cuab yeej siv thiab kev qhia tshwj xeeb

① Main Machining Khoom:

Precision Slow-Wire EDM Tshuab: Qhov tseeb tshaj plaws ± 0.001 hli, siab tshaj plaws txiav ceev Ntau dua lossis sib npaug li 400 mm² / min, electrode hlau txoj kab uas hla 0.10–0.30 mm

Siab -Speed Wire EDM Tshuab: Qhov tseeb tshaj plaws ± 0.01 hli, siab tshaj plaws txiav ceev Ntau dua lossis sib npaug li 180 mm² / min, electrode hlau inch 0.12–0.20 mm

Worktable Travel: 400 × 300 × 250 mm txog 800 × 600 × 400 mm (XYZ)

Qhov siab tshaj plaws workpiece hnyav: 500 kg txog 1,500 kg

② Cov Txheej Txheem Pabcuam:

High-Precision Deionized Water System: Resistivity controllable los ntawm 0.1-2 MΩ·cm, kub tswj ± 1 degree

Tsis siv neeg hlau threading system: Kev vam meej ntau dua lossis sib npaug rau 99%

Taper tej cuab yeej: UV-axis taug kev ± 30–60 mm

Electrode hlau nro tswj: kaw - voj tswj, qhov tseeb ± 0.5 N

(4) Kev lees paub zoo thiab kev kuaj muaj peev xwm

① Kev Saib Xyuas Txheej Txheem:

Kev Saib Xyuas Kev Tshaj Tawm: Tiag - lub sijhawm saib xyuas ntawm machining stability nrog kev hloov pauv tsis siv neeg

Wire Wear Compensation: Tsis siv neeg them nyiaj rau hlau txoj kab uas hla poob los xyuas kom meej qhov sib xws

Adaptive Cutting Height: Tsis siv neeg hloov dav hlau tsis siv neeg raws li workpiece thickness

② Kev tshuaj xyuas cov khoom tiav:

Dimensional Inspection: Coordinate measuring machine, projection projector, tool microscope, laser scanner

Surface Roughness Inspection: Roughness tester, dawb lub teeb interferometer

Microscopic Morphology Analysis: Scanning electron microscope (SEM), metallographic microscope (rau cross-section inspection)

Functional Testing: Sib dhos kuaj thiab mus/tsis muaj- mus ntsuas ntsuas raws li ib feem ua haujlwm

Cim npe nrov: Hlau edm tshuab nqi, Tuam Tshoj hlau edm tshuab nqi manufacturers, lwm tus neeg, Hoobkas

Cov khoom

Hlau Edm Tshuab Nqi