Siab -Cov Cheebtsam Precision Rau Humanoid Robots, Aerospace, Thiab Kev Kho Mob Kev Lag Luam—ib Phau Ntawv Qhia rau Peb Micron-theem Precision Peev Xwm

± 0.005mm kam rau ua, ib zaug -kauj ruam electrochemical machining, 100% traceability-peb tsis yog ib lub khw machining xwb. Rov qab los ntawm lub koom haum tshawb fawb, peb muaj ntau yam khoom siv, suav nrog cov tshuab dhos txawv teb, 3-, 4-, thiab 5-axis machining chaw, electrochemical machining (ECM) chaw, EDM tshuab, xaim EDM tshuab, laser vuam tshuab, thiab iav hobbing / shaping tshuab, nrog rau kev ua haujlwm dav dav OM lub teeb pom kev zoo thiab lub teeb pom kev zoo. tshuaj xyuas tshuab. Peb tau ntawv pov thawj rau ISO 9001, IATF 16949, thiab AS9100D. Peb tsom mus rau peb qhov chaw:humanoid robots, aerospace, thiab cov cuab yeej kho mob.

Hom Khoom:
Planetary Carriers, Output Flanges, Rotor Supports, Enclosures, End Caps.

Cov teeb meem tseem ceeb:

High-precision sib dhos raws li cov txheej txheem nyuaj-ups.

Kev tswj tsis sib haum xeeb rau nyias- ntu ntu (1.0–2.5mm) thaum clamping.

Cov huab hwm coj nruj- kev ruaj ntseg ntau lawm (CPK Ntau dua lossis sib npaug rau 1.33).

High - cov ntaub ntawv muaj zog:7075-T6 Al/ 40Cr Steel.

Machining Resources:

Precision Lathes:Ncej thiab flanges.

Multi-axis Machining Centers (3/4/5-axis):Irregular apertures thiab sab profiles.

High-precision Slow-ceev Hlau EDM:Kev ua haujlwm nyuaj thiab ua kom zoo -ua tiav.

1. Kev Sib Tw Txuj Ci:

Txoj hauj lwm kam rau ua:Txoj hauj lwm kam rau ua rau peb txheej ntawm lub ntiaj teb iav ncej qhov yuav tsum tau nyob rau hauvΦ0.01 hli.

Cylindricity:Lub cylindricity ntawm cov ncej qhov yuav tsum nyob rau hauv0.003 hli.

Khoom yam ntxwv:Ua los ntawm7075-T6aluminium alloy; susceptible heev raudeformationtshwm sim los ntawmresidual stress tsotom qab machining.

2. Txoj Kev Txheej Txheem:
Rough Machining(Machining Center - Tshem Tawm) →Kev kho mob laus(Stress Relief) →Finish Machining(Machining Center - Ncej Qhov & Xaus ntsej muag) →Slow-Speed ​​WEDM(Critical Slots) →Kev tshuaj xyuas tag nrho CMM(Kev sib koom tes ntsuas tshuab)

3. Kev daws teeb meem

4. Kev xa khoom

Muaj Peev Xwm Ntau Lawm:800 units / hli

Yield Rate: 94%

CPK: 1.38

1. Kev Sib Tw Txuj Ci:

End face runout:0.005 hli

Mating nto roughness:Rau 0.4

Qhov tseeb txoj hauj lwm ntawm threaded qhov:Φ0.05 hli

2. Txoj Kev Txheej Txheem:
Tig(End Face + OD + ID) →MC Milling(Threaded Holes + Locating Slots) →Deburring → Ntxuav → 100% Kev tshuaj xyuas

3. Kev daws teeb meem

4. Kev xa khoom

Muaj Peev Xwm Ntau Lawm:1,200 units / hli

Yield Rate: 96%

1. Kev Sib Tw Txuj Ci:

Dynamic balance yuav tsum tau:Qib G2.5 (High-kev sib hloov ceev).

Complex Geometry:Ntau qhov hnyav tsis tu ncua - qhov txo qis.

Kev co txaus ntshai:Tsis yog -cov phab ntsa tuab thaum lub sijhawm ua haujlwm.

2. Txoj Kev Txheej Txheem:
Tshuab dhos Rough Machining(Profile + Nyhav-txo qhov Slots) →Kev laus → Finish Machining(Datums + Bearing Seats) →Dynamic ntsuas ntsuas → 100% Kev tshuaj xyuas

3. Kev daws teeb meem

4. Kev xa khoom

Muaj Peev Xwm Ntau Lawm:600 units / hli

Yield Rate: 97%

Cov khoom muaj xws li cov hniav, ib qho impellers, ib lub hub sib dhos, noj cov hniav nyiaj hniav kub, cav casings, thiab lwm yam.

Direct Machining ntawm Electrochemical Machining (ECM) Center

1. Kev Sib Tw Txuj Ci:

Complex Geometry:Hniav profiles yog dawb- daim ntawv nto nrog ib tug nruj profile kam rau ua yuav tsum tau ntawm± 0.025 hli.

Khoom Hardness:Feem ntauTitanium alloy TC4thiabTom ntej: Superalloy GH4169; tsoos milling ua rau cov cuab yeej siv ntau dhau thiab muaj kev pheej hmoo ntawm kev tsim ibrov txheej txheej.

Ultra{0}}thin Ntug:Ua ntej thiab trailing ntug tsuas yog0.1-0.3 hlituab, ua rau lawv yooj yim heev rau deformation lossis thermal hlawv- dhau.

2. Qhov zoo ntawm cov txheej txheem ECM:

Zero Tool Wear:Lub cathode raug tsis muaj lub cev hnav, tso cai rau siv sijhawm ntev - tom qab ib theem tsim qauv.

Superior Material Integrity:Cov txheej txheem suav nrogtsis muaj kev txiav kub, tsis muaj mechanical stress, thiab yog kiag lirecast- txheej - dawb.

High Surface Quality:Nto roughness tuaj yeem ua tiavRa <0.1 μm.

Material Versatility:Muaj peev xwm ntawm machining txhuanyuaj-rau- txiav cov khoom siv hlau, tsis hais hardness.

3. Txoj Kev Txheej Txheem

Cathode Design (raws li tus qauv digital) → ECM Roughing (85% Tshuag tshem tawm) → ECM Finishing (Final profile) → Ntxuav → Tag Nrho CMM Kev Tshuaj Xyuas

4. Kev daws teeb meem

5. Cov txheej txheem tshuaj xyuas

ZEISS CMM:Hniav profile scanning thiab tsim ntawm point huab sib piv maps.

GOM Blue Light Scanning:Tag nrho -kev ntsuas qhov ntev thiab tsim ntawm CAD sib txawv xim daim duab qhia chaw.

6. Kev xa khoom

Batch Peev Xwm:200 units / hli (qhov dav dav dav: 80mm).

Lub Sijhawm Lead:15 hnub ua haujlwm (tom qab kev npaj cathode).

Thawj -Pass Yield (FPY): 99%

5-Axis Simultaneous Machining

1. Kev Sib Tw Txuj Ci:

Deep thiab nqaim flow channels:Max nam piv ntawm 10: 1, ua rau cov cuab yeej siv tsis zoo.

Nyias-cov hniav phab ntsa:Yam tsawg kawg nkaus thickness ntawm 0.8 hli, ua rau muaj kev pheej hmoo siab ntawm machining vibration.

Khoom siv:TC4 Titanium Alloy / 7075 Txhuas Alloy.

2. Txoj Kev Txheej Txheem:
5-Axis Rough Machining(loj -diameter tool roughing) →Kev ntxhov siab -relief Aging → 5-Axis Finish Machining(Nplooj + Flow channels) →Localized phau ntawv Polishing → Kev tshuaj xyuas tag nrho CMM

3. Kev daws teeb meem

4. Kev xa khoom

Hom Specification:Φ150 hli Impeller

Batch Peev Xwm:30 units / hli

Lub Sijhawm Lead:20 hnub ua haujlwm

Yield Rate: 96%

ECM Ib - kauj ruam tsim

1. Kev Sib Tw Txuj Ci:

Dense grid structure:Daim phiaj phab ntsa thickness ntawm 0.5 hli nrog 1.5 hli sib nrug.

Extreme aspect ratio (>20:1):Ua tsis tau raws li kev siv cov tsoos milling.

Nto tiav:Sab hauv phab ntsa roughness yuav tsum tau ntawmRau 0.8.

2. Txoj Kev Txheej Txheem:
ECM Ib - kauj ruam tsim(Cathode tsim rau tib lub sijhawm machining ntawm txhua daim phiaj) →Ntxuav → Kev tshuaj xyuas

3. Kev daws teeb meem

4. Kev xa khoom

Muaj Peev Xwm Ntau Lawm:50 units / hli

Yield Rate: 99%

1. Kev Sib Tw Txuj Ci:

Nto Roughness:Flow channel yuav tsum tau ntawmRa Tsawg dua lossis sib npaug li 0.1 μm(tseem ceeb heev los tiv thaiv thrombosis / ntshav txhaws).

Khoom siv & Biocompatibility: TC4 Titanium Alloynrog cov qauv nruj biocompatibility.

Complex Geometry:Intricate internal flow channels uas yogtsis yooj yim rau tshuab ncaj qhalos ntawm cov txheej txheem kev siv tshuab.

2. Qhov zoo ntawm cov txheej txheem ECM:

Seamless Integration:Ib -pab machining ntawm tag nrho cov ntws channel nrogtsis muaj seams.

Ultra-ua kom tiav:Nto roughness achievable ntawm0.05 ~ 0.08 hli.

Siab ncaj ncees:Ua tiav dawb ntawm cov cuab yeej cim thiabmicro- tawg.

3. Txoj Kev Txheej Txheem:
5-Axis Rough Machining(Datums + Outer Profile) →ECM tiav Machining(Ntuj Channel) →Ultrasonic ntxuav → Ntim Ntim

4. Kev daws teeb meem

5. Kev xa khoom

Batch Peev Xwm:20 teeb / hli (Twj lub cev + Impeller)

Lub Sijhawm Lead:25 hnub ua haujlwm (xws li electrode tsim thiab tsim khoom)

Yield Rate: 95%

1. Machining Precision:± 0.005mm (Standard) / ± 0.001mm (Tshwj xeeb)
2. Nto Roughness:Ra 0.05μm (ECM Daim iav Qib)
3. Cov cuab yeej tseem ceeb:Imported lathes, imported 3/4/5-axis machining chaw, imported EDM, imported ECM machining chaw, qeeb-ceev WEDM, laser vuam, iav broaching tshuab, thiab iav hobbing tshuab.
4. Cov cuab yeej tshuaj xyuas:ZEISS CMM, GOM xiav lub teeb scanners, roughness testers, thiab lwm yam.
5. Khoom Muaj peev xwm:Titanium alloys (TC4 / TC4 ELI), Superalloys (GH4169), Aluminium alloys (7075/6061), 40CrNiMoA, thiab Stainless hlau (17-4/316L).
6. Certification Systems:ISO9001 / IATF 16949 / AS9100D
7. Technical Endorsement:Txhawb nqa los ntawm cov koom haum tshawb fawb, sib koom cov txheej txheem databases, thiab Academician Workstation.
8. Txheej Txheem Tshwj Xeeb:ECM (Electrochemical Machining) kev sib sau ua ke.