cov khoom siv thev naus laus zis
Thaum kawg ntawm 2025, peb tau tsim ib qho chaw ruaj khov ntau lawm kab nrogib xyoo tso zis ntawm 100,000 teeb, thiab xa ntau tshaj 120,000 teeb ntawm ntau qhov sib koom ua ke module, dhau los ua tus xa khoom tseem ceeb ntawm kev sib koom ua ke ntawm cov khoom siv rau cov neeg siv khoom no.
Qhov no tsis yog ib qho yooj yim cov cuab yeej siv peev, tab sis ib qho kev txhim kho los ntawm "muaj peev xwm ua cov qauv" mus rau "kev tsim khoom ruaj khov".
Thawj pawg ntawm cov qauv ntawm cov neeg siv khoom npog 7 qhov tseem ceeb xws liPlanetary thav duab, rotor ncej, plhaub, tso zis flange, stator lub rooj, pem hauv ntej kawg npog, thiab tawm tswv yim raj, thiab ua lub luag haujlwm tseem ceeb ntawm kev txhawb nqa cov qauv, kev xa hluav taws xob, thiab kev nkag siab cov lus qhia. Lub sijhawm ntawd, tsis muaj tus qauv tsim khoom loj hauv kev lag luam, thiab peb tau daws cov teeb meem nyuaj nrog siab - cov qauv ua tiav
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ntu |
Cov kev cai raug |
Cov teeb meem tseem ceeb |
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Planetary txee |
Txoj hauj lwm ntawm lub planetary qhov tsawg dua los yog sib npaug rau 0.015mm |
Qhov kev ua yuam kev ntawm qhov ntxeem tau yooj yim los tswj |
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Rotor khib |
Coaxiality Tsawg dua los yog sib npaug rau 0.008mm |
1.8mm nyias phab ntsa, clamping yog yooj yim rau deform |
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Plhaub |
Lub coaxiality ntawm cov kabmob qhov tsawg dua los yog sib npaug rau 0.01mm |
Qhov ntev - rau - txoj kab uas hla yog 8: 1 qhov tob, thiab nws yooj yim rau co |
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Tso zis flange |
End runout Tsawg dua los yog sib npaug rau 0.005mm |
Loj txoj kab uas hla nyias phab ntsa, flatness yog ib qho nyuaj rau lav |
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stator lub hnub qub |
Lub roundness ntawm lub puab lub qhov tsawg dua los yog sib npaug rau 0.004mm |
Nyias- lub tes tsho phab ntsa yog ib qho yooj yim los plam lawv roundness thaum clamped |
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Pem hauv ntej kawg cover |
Txoj hauj lwm ntawm threaded qhov tsawg dua los yog sib npaug rau 0.02mm |
Multi-feature composite processing |
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Feedback tube |
Sab hauv txoj kab uas hla kam rau ua ± 0.005mm |
Slender tob qhov, nyuaj rau ntsuas thiab stabiliz |
Nkag mus rau me me -batch sim ntau lawm, peb tau ntsib cov ntsiab lus mob hauv cov khoom loj ntawm qhov tseeb:
Efficiency bottleneck
Kev ua ib txwm ua ntawm 12 qhov tseeb ntawm lub ntiaj teb thav duab yuav siv sijhawm 14 feeb ib thooj, thiab lub hli tsim muaj peev xwm tsawg dua 2,000 daim; Cov phab ntsa nyias ntawm lub rotor thav duab yuav tsum tau txiav ntawm qhov qis qis, 10 feeb ib thooj, thiab lub peev xwm ntau lawm tsis tuaj yeem phim cov neeg siv khoom nce toj.
Kev sib tw sib xws
Dimensional drift vim cov cuab yeej hnav thiab cov khoom siv thermal deformation hauv ntau lawm. Lub Cpk ntawm lub ntiaj teb qhov chaw ntawm thawj pawg ntawm 300 daim yogib 0,89, thiab muaj kev pheej hmoo ntawm kwv yees li 8% sib txawv. Cov lus teb lub raj reamer muaj lub neej ntev li ntawm 80 daim, thiab qhov loj me hloov pauv los ntawm ± 0.008mm tom qab lub cuab yeej hloov pauv, uas yog ze rau qhov kev zam.
Supply chain fluctuations
Plhaub 6061-T6 aluminium alloy bar lub sij hawm xa mus txog55d noj; Lub thickness sib txawv ntawm lub outsourced anodized zaj duab xis yog ± 8μm, uas ua rau ib tug 100- thooj ntaub ntawv loj tawm- ntawm-loj nrog ib tug yield ntawm tsuas yog 91%.
Peb tau ua tiav qhov txuas txuas ntxiv ntawm cov txheej txheem, kev ua tau zoo, digitalization, thiab cov saw hlau hauv18 hlikom ua tiav cov khoom lag luam ruaj khov.
Peb Cov Khoom
Planetary txee
Txheej txheem:tsib-axis + compound tool + plaub-station fixture ntxhib tig benchmark → tsib-axis ib-lub sij hawm clamping finishing, internal txias drilling thiab pob khawm compound cuab yeej ib tug - sij hawm tsim; Plaub - chaw nres tsheb cov lus teb yog synchronously ua tiav nrog 4 daim.
Cov txiaj ntsig: Lub sijhawm ua haujlwm yog14 feeb → 8 feeb, lub hli ntau lawm muaj peev xwm yog 2000 → 6000 daim, thiab lub ntiaj teb lub qhov chaw degreeyog 1,38.
Rotor khib
Txheej txheem:low -kev nyuaj siabclamping + plaub-axis txuaslub tes tsho elastic + lub ntsej muag kawg nias, clamping quab yuam 800N → 350N, txo deformation; Plaub-axis clamping ua tiav ntau-fab machining hauv ib qho mus.
Cov txiaj ntsig:Lub coaxiality pass tus nqi yog 82% → 97%, lub sij hawm yog 10 → 7 feeb, thiab lubCpk yog 1.35.
Feedback tube
Txheej txheem: Zoo tho txawv + dov + cuab yeej tswj lub neejRough boring → precision tho txawv → dov kev ua haujlwm, ruaj khov loj; Lub neej reamer yogcompulsorily hloov raws li 60 daimkom tsis txhob hnav drift.
Cov txiaj ntsig:Sab hauv txoj kab uas hlayog 1,48, thiab qhov sib txawv ntawm cov cuab yeej hloov loj yog ± 0.008 → ± 0.002mm.
Tsev / Tso zis Flange
Cov tswv yim tshwj xeeb los tiv thaiv- kev coboring pas nrig + tsib-axis positioning rau cov qauv tswj thiab kev co tswj lub plhaub, tshem tawm vibrating riam qauv,Txp 1.41;
Cov zis flange yog uniformly clamped nrog hydraul, thiab tag nrho cov txheej txheem tiav nyob rau hauv ib tug clamping,Txp 1.52.
Kev hloov ceev ceev
Zero point positioning systemfixture tuaj yeem hloov tau hauv 45 feeb → 5 feeb, thiab ntau yam - ntau yam tuaj yeem hloov pauv hauv 3.5 teev →45 feeb, uas yog haum rau ntau- qauv thiab me-batch sib xyaw.
NrogZeiss coordinatesraws li lub hauv paus, tsim ibkaw lub vojKev tshuaj xyuas thawj zaug → tshuaj xyuas → thiab tshuaj ntsuam zaum kawg
Thawj tsab xov xwm: Kev tsim khoom loj tuaj yeem ua tiav yog tias tag nrho - qhov ntsuas qhov loj yog tsim nyog
Kev tshuaj xyuas: qhov tseem ceeb tau pom txhua 2 teev, nrog kev ceeb toom tsis siv neeg Cpk<1.33
Kev tshuaj xyuas zaum kawg: 100% kev tshuaj xyuas tag nrho ntawm qhov ntev ntawm qhov tseem ceeb, traceable qhia
Qhov tseem ceeb qhov ntev tom qab pawg ntau lawm stabilization:
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ntu |
Cov yam ntxwv tseem ceeb: |
Lub hom phiaj Cpk |
Qhov tseeb Cpk |
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Planetary txee |
Planetary qhov chaw |
Ntau dua lossis sib npaug rau 1.33 |
1.38 |
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Rotor khib |
Coaxiality |
Ntau dua lossis sib npaug rau 1.33 |
1.35 |
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plhaub |
Lub bearing bore yog coaxial |
Ntau dua lossis sib npaug rau 1.33 |
1.41 |
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Tso zis flange |
Xaus lub ntsej muag runout |
Ntau dua lossis sib npaug rau 1.33 |
1.52 |
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stator lub hnub qub |
Lub roundness ntawm lub puab qhov |
Ntau dua lossis sib npaug rau 1.33 |
1.44 |
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Feedback tube |
Sab hauv txoj kab uas hla |
Ntau dua lossis sib npaug rau 1.33 |
1.48 |
Deploy ib MES system rau:
※ Tiag - lub sij hawm saib xyuas ntawm kev txiav txim ua hauj lwm, cov cuab yeej, thiab cov cuab yeej siv, thiab tsis siv neeg kaw cov cuab yeej tom qab hnub kawg;
※ Ib daim ntawv scanning code tuaj yeem taug qab cov ntaub ntawv raw, khoom siv, cov neeg ua haujlwm, thiab cov ntaub ntawv xeem;
* Zoo traceability raug txo los ntawm 2-4 teev →30 vib nas this, thiab lub cuab yeej lub neej raug txo mus rau 0.
※ 2.5 lub hliskhoom ruaj ntsegrau cov ntaub ntawv tseem ceeb, ntev- daim ntawv cog lus nrog cov neeg muag khoom kom kaw lub peev xwm ntau lawm;
※Outsourcing oxidation cog ob-party audit + batch tshuaj xyuas + hauv- cog sampling tshuaj xyuas;
※ Cov txiaj ntsig: oxidation yield yog 91% →98.5%,thiab kev pheej hmoo ntawm cov khoom siv raw khoom cuam tshuam tau raug tshem tawm.
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theem |
sij hawm |
Muaj peev xwm txhua hli /set |
Comprehensive tawm los |
Lub sijhawm ua haujlwm |
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Prototype lub sij hawm |
Lub Ib Hlis-Lub Peb Hlis |
Kev sim ntau lawm |
-- |
42 noj |
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Cov khoom me me |
Plaub Hlis-Cuaj Hli |
1800 |
76% |
32 noj |
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Lub caij nce toj |
Lub kaum hli ntuj – 18 lub hlis |
5200 |
88% |
22 noj |
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Kev ruaj ntseg Ntau lawm |
Los ntawm 19 Lub Kaum Hli |
8500 |
94% |
21 hnub |
Cov Ntsiab Lus Tseem Ceeb:
※ Lub Hlis 12: Lub hli muaj peev xwm ntau tshaj 5,000 teeb, thiab cov txiaj ntsig tau tshaj 90% thawj zaug
※ Lub Hlis 18: Lub hli muaj peev xwm ncav cuag 8,000 teeb,txhua xyoo muaj peev xwm ntau tshaj 100,000 teeb
※ Lub Hlis 24: Lub sijhawm xa khoom yog 21 hnub, uas yog 16% sai dua qhov nruab nrab ntawm kev lag luam
Thaum kawg ntawm 2025, tag nrho ntawm120,000 teeb ntawm cov khoom sib koom ua ketau raug xa tawm, thiab cov neeg siv khoom npog lub taub hau humanoid neeg hlau tuam txhab, nrog cov cim tiag tiag:
Ntau lawm PPM:nyob rau hauv 320 (kev lag luam qib zoo).
Qhov tseem ceeb Dimension Cpk:Stable Ntau dua lossis sib npaug rau 1.33
Kev xa khoom ntawm -lub sijhawm tus nqi:98.5%
Lub sijhawm ua:21 hnub (kev lag luam nruab nrab 25-30 hnub).
Cov neeg siv khoom tsis txaus siab:0 batch zoo teeb meem
Kev ntsuam xyuas tus neeg siv khoom txhua xyoo:"Tus neeg muag khoom muaj peev xwm ua tiav engineering los ntawm cov qauv mus rau qhov loj - nplai ntau lawm, ruaj khov thiab txhim khu kev qha xa khoom, thiab yog tus khub tseem ceeb ntawm peb cov khoom siv sib koom ua ke."
Sau thaum kawg
Los ntawm 10 tus qauv mus rau 120,000 units rau ntau lawm, los ntawm 42 hnub mus rau 21 hnub, los ntawm 76% mus rau 94% tawm los. Peb nkag siab qhov ntawdcov qauv cia siab rau craftsmanship, thiab cov khoom loj nyob ntawm qhov system. Los ntawm lub chaw soj nstuam mus rau kev ua lag luam, cov kev cai tseem ceeb ntawm cov saw hlau yog: ruaj khov, ceev ceev, thiab tus nqi qis -.
Peb muaj:
※ Imported tig / milling / peb, plaub thiab tsib axes / tshwj xeeb txheej txheem ua pawg, haum rau siab - precision nyias phab ntsa / tob qhov / ntxeem tau / tshwj xeeb- zoo li tus profiles / cov khoom tshwj xeeb;
※ Zeiss peb -coj tag nrho- ntsuas ntsuas, tag nrho cov txheej txheem zoo kaw- voj;
※ MES digital tswj tuaj yeem taug qab thiab nthuav dav;
* Muaj peev xwm xa khoom ruaj khov ntawm 100,000 units hauv ib xyoos.
Ua kom pom tseeb:core precision qhov chaw ntawm humanoid robots. Peb txaus siab ua haujlwm nrog cov neeg koom tes los ntawm cov qauv mus rau kev tsim khoom loj, los ntawm chav kuaj mus rau ntau txhiab tsev neeg.
